Abstract

The construction industry uses a complex combination of materials associated with a high carbon dioxide footprint. Therefore, several new building systems and solutions have emerged with higher sustainability and improved energy efficiency over their service lives, with the development of customizable lightweight sandwich structures, being one of the most promising strategies. The common processes for manufacturing fibre-reinforced polymer (FRP) composites, with large dimensions, are both hand layup-assisted vacuum bagging and vacuum bagging infusion. Besides, composite sandwich panels are traditionally composed by glass fibres and thermoset resins. However, basalt fibres can be an interesting substitute, since they are more sustainable, and have a higher performance. Despite the large amount of research work carried out on advanced composite sandwich panels, only a few studies were focused on the manufacturing of these structures based on basalt fibres assisted by vacuum infusion. Therefore, this work aims to design, manufacture and compare the mechanical, physical, thermal and environmental performance of these composite sandwich panels, comprising either glass or basalt fibres, which will be further applied in modular construction. The results revealed that it is feasible to produce composite sandwich panels through this method, and the most promising solution attained through this study is based on basalt fibres.