Numerical studies of compression failure in triply periodic minimal surface-based ceramic foams

Abstract

Microstructures with minimal surfaces can be often found in natural porous architectures, where the surface tension minimizes the area. The triply periodic minimal surfaces (TPMS) [1] are an example of such microstructures. Compared with other porous structures, TPMS have three significant features: firstly, their geometries can be completely expressed via analytical functions; secondly, TPMS are periodic in three independent directions and thirdly, the mean curvature of TPMS is zero [2]. Transforming the TPMS-based unit cell into a lattice structure has particular usage in aerospace, nuclear energy, and biomedical applications where light weight, high stiffness, and temperature resistance are of critical importance. In the presented studies, the failure behavior of four typical TPMS structures (Primitive, Gyroid, Neovius, and IWP) under compression was studied using finite element analysis. Numerical modeling of the damage propagation and strength prediction was performed by removing the finite elements in which the appropriate damage criterion is reached. Utilizing the equations of the generated TPMS structures, the wall thickness of unit cell was considered the main parameter that defined the ceramics volume fraction and should be taken into consideration. Therefore, various unit cell models for different wall thicknesses were generated and used to investigate the impact of the cell geometry on the damage initiation, propagation, and overall compression strength. The results of compression strength and damage development were compared with those of other TPMS structures for the same wall thickness and volume fraction. Finally, the grade TPMS porous structure was provided to verify the effect of wall thickness variation on damage evolution on the macroscale.

Full Paper