Coated profiles in line: pultrusion process optimization (COALINE project)

Abstract

Composite profiles processed by pultrusion are replacing metallic profiles in sectors like building or automotive, due to two interested properties: lightweight (the gas consumtion of the vehicle will be reduced) and corrosion resistance. However, if the profile needs to be covered in order to achieve aesthetic properties or new functionalities, several drawbacks arise (high labour content and VOCs and small particles emissions), limitating its competitivness versus profile metals. In this work the results of COALINE project are described; pultrusion process has been enhanced achieving a coated profile inside the mould (with a gelcoat or a primer) thanks to the development and integration of a sensor system (needed to adjust the curing degree of the resin in each stage of the process), a MW technology curing (to faster the curing time of the resin and shorten the lenght mould) and a modular advanced die design. Two moulds have been manufactured and a covered profiled obained in-line has been achieved for the building sector. For the automotive sector a case study cargo bed has been manufactured using profiles covered with the primer and joined with an adhesive with debonding capability to provide a simple repair or recycling at the end life-cycle.

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